What Are Common Concrete Pump Spare Parts
Common general concrete pump spare parts refer to basic parts with standardized or universal designs that are widely used in different types of concrete pump. Due to their standardized design, these parts can be used interchangeably in different concrete pump brand systems, greatly improving the efficiency of mechanical product design, manufacturing, maintenance and repair.
Application Brands
Common spare parts are suitable for various models of concrete pump such as Putzmeister, Schwing, Sany, Zoomlion, XCMG, CIFA, etc.
The following are some common concrete pump spare parts list: seal kits, delivery cylinder, concrete pipe clamps, concrete pump pipe, concrete hoses, elbows, lithium grease, cleaning out balls, concrete reducers, support outrigger pads, fasteners system, filter elements, accumulators, etc.
If you want to learn more special concrete pump parts, welcome to visit this artical.
Seal kits as for universal concrete pump parts
Seal kits are used to prevent liquid or gas leakage and foreign matter from entering the interior of concrete pump equipment. Seal kits have O-rings, Y-rings, dust caps, oil seals, guide rings, etc.
Seal kits are classified by material: NBR, EPDM, fluororubber, silicone, fluorosilicone rubber, nylon, polyurethane, etc. Seal kits are an important part of hydraulic equipment. The sealing working pressure is generally between 20-35MPa. Their reliability and service life are important indicators of the quality of hydraulic systems.
Select seal kits according to the properties of the fluid. Corrosive fluids require corrosion-resistant sealing materials. When selecting seal kits, you need to select seals that can withstand the highest working pressure to ensure the normal operation of the equipment. When selecting seals, you need to consider the temperature range to ensure that the seal has good performance within this temperature range.
The seal kits is an important part of the concrete pump. The quality of the seal not only affects the performance of the concrete pump, but also affects the safety and working efficiency of the concrete pump.
Delivery cylinder as for gernal concrete pump parts
The delivery cylinder is a key component of the pumping system of the concrete pump. It is easy to wear due to the strong friction with the concrete mortar during operation. It is a wear part of the concrete delivery equipment and directly affects the stability and efficiency of the pump truck construction.
The delivery cylinder main size: 150*1000, 180*1000, 200*1400, 230*2100.
The delivery cylinder has two main functions: one is sealing, which forms a sealed chamber with the piston to ensure that concrete can be pumped normally. The other is to transport concrete, concrete needs to pass through the delivery cylinder into the concrete pipe and then be transported to the pouring location.
Therefore, the delivery cylinder requires very high processing accuracy, high mechanical strength, and excellent wear resistance. A layer of chrome plating inside the delivery cylinder improves wear resistance and ensures long-term stable working performance. It is suitable for various brands of pump trucks, vehicle-mounted pumps, trailer pumps, and wet spraying machines.
Concrete pumping pipe
Concrete pumping pipe is a new type of engineering machinery accessories. With the application of concrete pump trucks, concrete pump pipe improves the efficiency of building pouring construction.
Concrete pumping pipe including: single layer concrete pipe, hardened concrete pipe, twin wall layer concrete pipe.
Concrete pumping pipes are widely used in various construction projects, especially in high-rise buildings, bridges, tunnels, water conservancy projects, etc. These projects require concrete to be transported to a higher position for pouring. Concrete pumping pipes can quickly and efficiently transport concrete to the location where construction is required, improving construction efficiency and quality.
Concrete pumping pipe play a vital role in the concrete delivery process. Their design and material selection are to ensure the efficient operation of concrete pumps while meeting different construction environments and requirements.
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Concrete pumping clamp
The main function of the concrete clamp is to fix the concrete pumping pipeline, ensure the stability and reliability of the concrete pipeline system, and thus ensure the normal operation of the concrete pump during work. The material of the concrete pipe clamp should be wear-resistant and have strong mechanical properties.
Concrete clamp including but not limited:
Snap clamp
Wedge clamp
Bolt clamp
The concrete pipe clamp is an important accessory to protect the safety and stable transportation of the concrete pump. When using it, you should pay attention to the installation and matching size to ensure its performance and safety.
During use, the fastening of the concrete clamp should be checked regularly to prevent the displacement or damage of the pipeline due to looseness. If the concrete pipe clamp is found to be worn or damaged, it should be replaced in time.
Concrete pumping hoses
Concrete pumping hoses are an important component parts of the pumping system, with wear resistance, impact resistance, aging resistance, corrosion resistance and low temperature resistance. These advantages enable the concrete rubber hose to maintain good performance in various harsh environments and improve work efficiency and safety. And the rubber hose can flexibly adjust the pouring position to carry out small-scale concrete paving.
Rubber hose is mainly used in concrete pump trucks, wet spraying machines, shotcrete machine etc. The hose size including but not limited:
2" steel hose double ended
2" fabric hose double ended
3" fabric hose double ended
4" steel hose double ended
5" steel hose double ended
When storing the concrete rubber hose, please keep it flat and dry, and avoid contact with substances that may affect the quality of the rubber, such as acids, alkaline, oils, and organic solvents. Be careful when installing and removing the hose to avoid twisting or excessive stretching.
Gernal reducer as for concrete pump parts
The concrete reducer is an important connecting component of a pumping system, which plays the role of connecting delivery pipes of different diameters. On the concrete delivery pipeline, due to the different pipe diameters or bending angles, delivery pipes of different diameters need to be used, and then a reducer is needed.
The concrete pumping reducer main size as following:
150-125*1200mm
125-100*1500mm
100-50*1500mm
The reducer can connect two delivery pipes of different diameters and change the diameter as needed to adapt to delivery pipelines of different lengths and angles while ensuring the smooth delivery of concrete.
The reducer can maintain the uniform flow of concrete, keep the speed and flow rate of concrete stable during the transportation process, and avoid blockage and poor pumping.
The reducer can adapt to pipelines of different lengths and angles, reducing the time for cleaning and replacing pipelines and improving transportation efficiency.
Cleaning out ball
The sponge ball is a key accessory for cleaning pumping pipes and hoses. It can effectively clean the concrete residue on the inner wall of the pipe, prevent pipe blockage, and improve the efficiency of pumping concrete.
The use of cleaning balls can also reduce the noise and collapse when pumping concrete, ensuring the quality of construction.
The size of the cleaning ball depends on the diameter of the concrete pumping pipe and hose.
100mm sponge ball is using for DN80 concrete pump pipe.
125mm sponge ball is using for DN100 concrete pump pipe.
150mm sponge ball is using for DN125 concrete pump pipe.
During use, if the cleaning ball is found to be defective or damaged, it should be replaced in time to avoid affecting the construction quality. The cleaning ball of the pump truck plays an irreplaceable role in the process of pumping concrete.
Be sure to pay attention when using it to ensure the safety and effect of the construction.
Concrete pumping elbow
The concrete pumping elbow is a joint that connects the delivery pipe and rubber hose. It plays an important role in force transmission and guidance. It also plays a buffering role and can effectively reduce the vibration and impact of the concrete pumping pipe.
The concrete pumping elbow can also reduce the pumping resistance and facilitate the disassembly and cleaning in case of failure. In situations where turning is required, the elbow provides the necessary flexibility, allowing the pumping concrete to move and adjust its direction flexibly in a limited working space.
Concrete pumping size as following:
125*R275*90
125*R275*45
125*R1000*90
125*R1000*45
The elbow needs to select suitable raw materials and carry out necessary anti-wear and anti-corrosion treatment to minimize the resistance of concrete flowing in the pipe and ensure smooth transportation of concrete.
Lithium grease for concrete pumping
Lithium grease is a high-performance grease that can be used in various concrete pump and hydraulic systems to lubricate and protect them. It has the characteristics of a wide operating temperature range, good pressure resistance, and strong long-term stability.
Lithium grease viscosity from thick to thin.
3# > 2# > 1# > 0# > 00# > 000#
The use of lithium grease for concrete pump trucks is very simple. You only need to apply an appropriate amount of lithium-based grease on the lubrication parts of the equipment machine.
Before use, the equipment needs to be cleaned and maintained to ensure that it is in good working condition.
In short, lithium-based grease is suitable for the lubrication of various equipment such as various pump trucks, hydraulic systems, filtration machines, flushing machines, etc. It can effectively extend the service life of the equipment and reduce the maintenance and replacement costs of the equipment.
Fastener parts
Concrete pump fasteners are mainly used to connect and fix various parts of the concrete pump to ensure the normal operation of the equipment and maintain the stability of the structure. To a certain extent, they absorb and alleviate the vibration and impact generated during the operation of the equipment to protect the equipment from damage.
Fasteners including:
Bolts & nuts,
Washers & screws,
Rivets, etc.
Bolts and nuts tightly connect two or more parts together through the mutual engagement of threads, thus ensuring that the equipment will not loosen or fall off during use. In mechanical equipment, fasteners ensure that force can be accurately transmitted from one component to another, avoiding loss of force and damage to the equipment.
Fasteners play an indispensable role in pump trucks and other mechanical equipment. They not only improve the reliability and safety of the equipment, but also extend the service life of the equipment and ensure the stable operation of the equipment.
Accumulator for concrete pumping
An accumulator is a device that stores energy. It is generally used in hydraulic and pneumatic circuits to store hydraulic energy or pneumatic energy.
The accumulator size including: 4L, 6L.
Brand: Putzmeister, Schwing, Zoomlion, Sany etc.
The accumulator is mainly used to store energy, maintain constant pressure, buffer and absorb pressure pulsation, and serve as an emergency power source. On the concrete pump equipment, the accumulator is used to control the swing of the S-tube valve.
At the moment of reversal of the concrete cylinder piston, the swing lever obtains the hydraulic energy released instantly from the accumulator, allowing the S-tube valve to instantly connect with the other section of the concrete cylinder, thereby achieving continuous pumping.
The accumulator of a concrete pump is an essential component when pumping concrete. It can ensure the flow and uniformity of concrete, while also reducing the pressure peak of the hydraulic system and extending the service life of the system.
Outrigger support pad for concrete pumping
The outrigger pad is a support device parts designed specifically for concrete pump trucks, providing stable and safe support for the equipment. It is usually made of high molecular polyethylene (PE) and other compression plastics, and has excellent wear resistance, impact resistance and high load-bearing capacity.
The outrigger pads also have good anti-slip properties, ensuring the stability of the equipment during operation. By increasing the contact area between the outriggers of the concrete pump truck and the ground, the weight of the concrete pump is effectively dispersed, thereby reducing the ground pressure and preventing the ground from sinking due to overloading.
Outrigger size: 600*600*50, 650*650*60 etc.
Apply brand: Putzmeister, schwing, sany, zoomlion, cifa, sermac, Everdigm concrete equipment machine.
The outrigger pad provides a stable support for the concrete pump through its unique design and material properties, reduces the ground impact force, and improves the safety of concrete pump truck use. It is an important component to ensure the smooth operation and improve work efficiency.
Electrical components as common concrete pump parts
The electrical components of a concrete pump truck play a vital role in the normal operation of the concrete pump. Their main functions include protection, control, regulation and safety assurance.
Electrical components mainly include fuses, intermediate relays, solenoid valves, batteries, remote controls, etc.
Apply for brand: Putzmeister, sany, zoomlion, Schwing, Everdigm, Liebherr concrete pump equipment.
The fuse protects the power supply from short-circuit damage; the relay transmits signals to control the contactor or solenoid valve; the solenoid valve is used to control the switch of the hydraulic system to realize various actions of the concrete pump truck; the touch screen provides monitoring instruments and operation interface.
The electrical components work together to ensure that the concrete pump can complete various tasks safely and efficiently. Their normal operation is of great significance to ensuring construction quality and safety.
Concrete pumping filter parts
The filter element is a very important part in the concrete pump truck. Its main function is to filter impurities and dirt in the liquid or gas to ensure the normal operation of the concrete pump and protect the normal operation of the hydraulic system.
Common filter elements are:
Oil suction filter element,
Oil return filter element,
Air filter element
Hydraulic oil filter element.
The oil suction filter is mainly used to filter various liquids and oils in the hydraulic system to protect the key components such as the oil pump and valve in the hydraulic system. The air filter is mainly used to filter impurities and dirt in the air inhaled by the concrete pump engine.
In summary, the role of pump truck filters is not only to filter impurities, they also ensure the performance and safety of the concrete pump truck through regular replacement and maintenance. Filters are an indispensable spare part of concrete pump maintenance.
Development of common concrete pumping spare parts
common parts are the basic units of concrete pump and construction machinery equipment. Any complex mechanical system cannot be separated from the support and cooperation of these basic components. The standardized production of universal parts promotes the interchangeability and versatility of parts, reduces production costs and improves production efficiency.
With the application of advanced technologies such as computer-aided design (CAD), computer-aided manufacturing (CAM), and numerical control machining (CNC), the level of design, manufacturing, and testing of common parts have been significantly improved, promoting the automation and intelligent development of industrial production.
At the same time, with the continuous advancement of science and technology, the application of new materials and manufacturing processes is also constantly promoting the innovation and development of general parts.
More importantly, technological innovation in common general parts continues to drive the progress of the entire machinery manufacturing industry and is an important driving force for industrial transformation and upgrading.